Tuesday, October 14, 2014

Larger Milan

We have been working on building the pattern for a slightly larger Milan for a while now.  It has languished for quite some time but has seen some work lately while I have been waiting for parts to arrive for  Milans that are on order.   It is a bit taller, about 2 cm at the shoulders and a bit more at your feet.  Most importantly it is longer by 8 cm with the door opening moving forward the same amount.   The limitation for really tall folks in the GT was that if they had really long legs their shins would not clear the front edge of the door unless you moved the bottom bracket further forward.  Short cranks help some for this but mostly you ended up with the bottom bracket too far forward to be in a good pedaling position.   I have also increased the width at the shoulders by 6 cm.  So now if you only just fit in the Quest you will have space in the Milan XL.  Any suggestions for a better name?
Here you can see the extra width at the shoulder.  I have the first side almost done and just need to make more templates to be sure the two sides end up being the same.  
The other side with the template in place where all the fill needs to go.  I have left the shell open just in case I need to add some material on the inside.  I did need to cut some away and fill in the nose to get a nice shape as just cutting the  original apart and rejoining it longer caused a bump to show up.  The orange bit is the modification to add the rain gutter to the mould.  

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